- Ford engineers tough tested the high-strength, military-grade,
aluminum-alloy cargo box of the all-new 2017 Ford F-Series Super Duty
with popular aftermarket equipment, ranging from glass racks to salt
spreaders to ATV carriers
- Testing was performed virtually using supercomputers to predict
robustness and with maximum-loaded aftermarket equipment over some of
the most extreme road surfaces available, from potholed durability
courses to off-road terrain
- The all-new 2017 F-Series Super Duty is the toughest, smartest and
most capable Super Duty ever, leveraging advanced materials to reduce
weight and featuring all-new, segment-exclusive smart technology to help
increase customer productivity, comfort and convenience
DEARBORN, Mich., Nov. 24, 2015 – From virtual torture testing
in supercomputers to purpose-built potholes, Ford has tough tested the
all-new Super Duty – the toughest, smartest, most capable Super Duty
ever – to make sure it’s ready for popular aftermarket cargo box
equipment that ranges from glass racks to salt spreaders.
For the first time, the Super Duty body uses high-strength,
military-grade, aluminum alloy, which is more dent- and ding-resistant
than the outgoing steel cargo box and not subject to red rust corrosion.
The backbone of Super Duty is an all-new, fully boxed frame composed
of more than 95 percent high-strength steel that is up to 24 times
stiffer than the previous frame.
The new truck line also features heavier-duty four-wheel-drive
components, driveline, axles and towing hardware than the current Super
Duty.
Together, high-strength steel and high-strength aluminum alloy help
reduce weight by up to 350 pounds. Ford is reinvesting additional weight
savings everywhere it counts to give customers more towing and hauling
capability than ever before.
“Ford Super Duty customers depend on their trucks to work hard every
day across a variety of jobs,” said Kirk Leonard, vehicle integration
engineer for Ford. “We drove prototype vehicles over the durability
roads of the Ford Proving Grounds fitted with common aftermarket
accessories to test the fitment and capability of our toughest pickup
box ever.“
Before the first truck hit the roads at Ford’s Michigan Proving
Grounds, plenty of upfront work was accomplished virtually using
supercomputers to predict and engineer cargo box robustness.
“Our team of vehicle integration engineers worked together to develop
a unique design approach with the Ford Truck Body Engineering team to
drive optimized panel shape, added reinforcements and up-gauged
materials into the pickup box – all of which were proved beneficial in
our evaluation,” explained Leonard.
During the design of the new truck, Ford body structure engineers ran
countless hours of supercomputer simulations with various aftermarket
equipment examples to predict box load performance. The focus was to
ensure the all-new 2017 Super Duty cargo box was as tough or tougher
than previous models.
“Our modeling analysis enabled us to improve the structure and
strength of the box in the design phase of the truck,” said John Comiez,
Ford body structure engineer.
Throughout the evaluations on extreme durability roads and off-road
terrain, and even after overloading select equipment, the new box design
stood up to the abuse, run after run. Upon completing the challenge,
the vehicles were examined in the lab by the team. No concerns were
found in either the supporting structure or the mounting surfaces.
The all-new Super Duty will be built at Kentucky Truck Plant, and goes on sale late next year.